Got my pulley off today and examined it closely. There is a bit of metal that could be removed from the groove. I'm not sure if it will hit the clutch bell if it opens up any further though. I'm sure it would open 3mm more though. Just a matter of finding the right tool to lengthen the groove without making it too big. If it is too wide the pin will have room to wiggle around and that wouldn't be good. There are 3 grooves that need to be cut so they would all have to be done exactly the same or the pulley could bind up or hang. Not sure if I want to try that or not.
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MXR TrailBender 160R
SYC Perf head P&P,Matched intake and exhaust, A12 cam, Orange CDI & coil, Motorio pulley, 115mm Variator and lightweight drive face,11gm Sliders, UNI, modded muffler + 200 horsepower 
http://www.youtube.com/watch?v=3hx-hEWl10c
I'll take your insults as compliments and blame it on your lack of intelligence.
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