BuggyMasters.Com - An On Line Mini Buggy Forum and Go Kart Forum

Go Back   BuggyMasters.Com - An On Line Mini Buggy Forum and Go Kart Forum > General Mini Buggy and Go Kart Forums > Mini Buggy General Discussion

Mini Buggy General Discussion General Discussion forum for Mini Buggies. (American Sportworks, HammerHead, Carter, etc)

Reply
 
Thread Tools
  #1  
Old 09-21-2015, 10:55 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Crossfire 150 with kawasaki vucan 500 motor

Newbie to the forum. So I got this crossfire 150 buggy for 250 bucks. It was a complete buggy. The motor however didn't run. It was pretty beat. I had a buggie similar to this one and It really didn't have enough power. But I really like this one so I desired to put a vucan 500 motor on it that I have. I am changing the ass end. Taking out the swing arm and making a solid frame for the engine. Building a set of trailing arms for independent rear suspension. I'm going to use the stock axle sisnce it's pretty thick. However I will be cutting it down and machining it so I can use the factory bearings. FEEDBACK AND IDEAS ARE WELCOME!!!!!
Attached Images
File Type: jpg image.jpg (98.9 KB, 82 views)

Last edited by Fabtastic1986; 09-21-2015 at 05:13 PM.
Reply With Quote
  #2  
Old 11-14-2015, 08:00 PM
buggymike1976 buggymike1976 is offline
Contributor
 

Join Date: Dec 2012
Location: middleburg Florida
Posts: 121
Default

You ever get any more work done to the crosfire
Reply With Quote
  #3  
Old 11-18-2015, 12:03 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

I built the drive axle. Haven't really been able to get anything done. It's at a stand still right now because all my money has been going into the house I just bought. I will be sure to post pics when I get around to working on it more
Reply With Quote
  #4  
Old 11-18-2015, 01:13 PM
buggymike1976 buggymike1976 is offline
Contributor
 

Join Date: Dec 2012
Location: middleburg Florida
Posts: 121
Default

Ohhh ok I ask because I recently pick up crossfire and a gs500 engine...i have been working on it for a week now, but its all been an hour here and there...in next few days ill post sime pics under my garage area...but any pics u have I would like to see
Reply With Quote
  #5  
Old 11-20-2015, 09:01 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

as soon as i am able to get more work done i will post more pictures. right now im inbetween jobs so money is tight. i am currently working on the IRS setup. i bought heim joints and am working on building the trailing arms. I plan on using dirtbike front forks for rear shocks. not sure if it will work but its trial and error. this is my first build like this. ive built sand rails but this is a little different. but like i said as soon as i can get some pics up i will. let me now when those pics are up buggymike. maybe i could learn a thing or to off of you lol

Last edited by Fabtastic1986; 11-20-2015 at 09:05 AM.
Reply With Quote
  #6  
Old 11-20-2015, 10:19 AM
buggymike1976 buggymike1976 is offline
Contributor
 

Join Date: Dec 2012
Location: middleburg Florida
Posts: 121
Default buggy...

That's fine I can wait on some build pics...i was able to pics uploaded to my garage...on this site. .I'm on stand still for my build untill parts come in Monday...did all disc brakes lastnight...maybe ill build shifter tonight..
Well hopefully you get your job going and you can get back to the build...
what state you ride in...
Reply With Quote
  #7  
Old 11-20-2015, 10:26 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

Im from Pennsylvania friend. Shamokin to be exact. Loads of riding here my friend.
Reply With Quote
  #8  
Old 03-06-2016, 10:22 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

update on progress. Did not get much done. just picked up a few things. i picked up 19 1/4 inch 930 cv for the rear. also got some switches and a set of gauges. just been doing small stuff. waiting for the weather to warm up.
Reply With Quote
  #9  
Old 03-17-2016, 03:03 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Update on vulcan 500 crossfire

Update: ran the numbers on the motor and found out is a 500 ninja motor. Got a little fab work done. Just went and got enought wire to run a 220 live so I can start welding this thing together. Hopefully I can get these pics to upload
Attached Images
File Type: jpg image.jpg (99.2 KB, 38 views)
Reply With Quote
  #10  
Old 03-17-2016, 03:06 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Another pic

Another pic fellow buggy masters
Attached Images
File Type: jpg image.jpg (99.0 KB, 48 views)
Reply With Quote
  #11  
Old 03-17-2016, 03:18 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default One pic at a time I guess

Modified the rear wheels a little
Attached Images
File Type: jpg image.jpg (99.1 KB, 40 views)
Reply With Quote
  #12  
Old 03-17-2016, 09:10 PM
SYCARMS's Avatar
SYCARMS SYCARMS is offline
Supporting Vendor
 

Join Date: Sep 2009
Location: Senatobia, Mississippi
Posts: 3,375
Default

Motor sits in there really nice.
Reply With Quote
  #13  
Old 03-18-2016, 04:27 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

Thanks. Took some thinking on how to do it but it's going to work real nice I hope. Still have to build some of the motor mounts.
Reply With Quote
  #14  
Old 03-24-2016, 09:06 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default More pics

Ok guys I finallywas able to weld some of the frame. For the engine. Was moving along pretty good until I ran out of wire.
Attached Images
File Type: jpg image.jpg (96.7 KB, 36 views)
Reply With Quote
  #15  
Old 03-24-2016, 09:09 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default One pic at a time I guess

My phone only lets me load on pic
Attached Images
File Type: jpg image.jpg (96.2 KB, 32 views)
Reply With Quote
  #16  
Old 05-28-2016, 12:37 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Control arms

Finally had a few minutes to work on the buggy. Did do much. I did get two of the rear control arms partially built. Have to order more heim joints.
Attached Images
File Type: jpg image.jpg (16.0 KB, 23 views)
Reply With Quote
  #17  
Old 11-12-2017, 08:02 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Update. Been to long.

Its been awhile but still working on the build. Some quick updates. Make the instrument panel. And picked up a cable for the shifter. Also made wheel bearing mouting plates.
Attached Images
File Type: jpg 1112170857a.jpg (82.1 KB, 17 views)
Reply With Quote
  #18  
Old 11-12-2017, 08:05 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Shift cable

Shifter cable. Its actual a labor control cable from a roller coaster.
Attached Images
File Type: jpg 1112170856.jpg (80.8 KB, 9 views)
Reply With Quote
  #19  
Old 11-12-2017, 08:07 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Guage cluster

Insterment panel for the buggy.
Attached Images
File Type: jpg 1029171847.jpg (80.2 KB, 22 views)
Reply With Quote
  #20  
Old 11-15-2017, 05:56 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Rear control arm. 1st one almost done

I still need to buy the bungs for the hiem joints. Hopefully the tubing comes this week so I can start the other side.
Attached Images
File Type: jpg 1114171313.jpg (83.3 KB, 13 views)
Reply With Quote
  #21  
Old 11-19-2017, 12:27 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Buggy is wired up.

Got most of the wiring done. Hit the switch and push the button and she fired right up.
Attached Images
File Type: jpg 1118171339.jpg (92.0 KB, 19 views)
Reply With Quote
  #22  
Old 11-26-2017, 03:30 AM
BEEFKING69's Avatar
BEEFKING69 BEEFKING69 is offline
Contributor
 

Join Date: Jun 2015
Location: Blountstown, Fl
Posts: 364
Default

Really like what your doin with this Crossfires are the best! Pretty neat how you built the engine cradle out of the rollcage bars. I want to do a full dash similar to yours with a analog gps speedometer. What are you going to use for cvaxles? Are you going to try and put reverse on it?
__________________
Buggy Dealer
Crossfire 250r IRS (400cc swap in progress)
Crossfire 250r (SYM 250)
HH250SS..RIP (IRS donor for the crossfire)
HammerHead 150
Gs Moon buggy 150
Many other random parts buggys (still never have what im needing tho :/ )
Reply With Quote
  #23  
Old 11-26-2017, 07:33 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

I would like reverse but I dont know if I will have it. The only way I thought about putting reverse on is with the reverse setup from a trike motorcycle. As for axles I'm use weasler yoke and tube assembly from tractor supply. I am using the stock axle for the drive axle but I cut it down. Found a set of pillow block bearings that fit. The only issue I have is the back is going to be pretty wide.

Last edited by Fabtastic1986; 11-26-2017 at 07:54 AM.
Reply With Quote
  #24  
Old 11-28-2017, 04:38 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Shifter arm

I was running g out if things to do at home so I made this shifter. Its not completely done yet.
Attached Images
File Type: jpg 1128171622.jpg (91.0 KB, 15 views)
Reply With Quote
  #25  
Old 11-28-2017, 05:29 PM
SYCARMS's Avatar
SYCARMS SYCARMS is offline
Supporting Vendor
 

Join Date: Sep 2009
Location: Senatobia, Mississippi
Posts: 3,375
Default

Nice, is that aluminum?
Reply With Quote
  #26  
Old 11-28-2017, 06:12 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

Nope. Its steel. Just sand blasted
Reply With Quote
  #27  
Old 11-28-2017, 11:25 PM
BEEFKING69's Avatar
BEEFKING69 BEEFKING69 is offline
Contributor
 

Join Date: Jun 2015
Location: Blountstown, Fl
Posts: 364
Default

Heres some pics of my trailing arms.....I still want to get some of the moon buggy arms.





__________________
Buggy Dealer
Crossfire 250r IRS (400cc swap in progress)
Crossfire 250r (SYM 250)
HH250SS..RIP (IRS donor for the crossfire)
HammerHead 150
Gs Moon buggy 150
Many other random parts buggys (still never have what im needing tho :/ )
Reply With Quote
  #28  
Old 11-29-2017, 08:37 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

Thanks man. I could probably get some good ideas from these
Reply With Quote
  #29  
Old 12-02-2017, 06:19 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default More pic

Pics people.
Attached Images
File Type: jpg 1202171800.jpg (91.0 KB, 24 views)
File Type: jpg 1202171750.jpg (90.8 KB, 25 views)
File Type: jpg 1202171750a.jpg (90.1 KB, 21 views)
Reply With Quote
  #30  
Old 12-03-2017, 07:34 PM
BEEFKING69's Avatar
BEEFKING69 BEEFKING69 is offline
Contributor
 

Join Date: Jun 2015
Location: Blountstown, Fl
Posts: 364
Default

Looking good buddy. I like the wheel rings.
__________________
Buggy Dealer
Crossfire 250r IRS (400cc swap in progress)
Crossfire 250r (SYM 250)
HH250SS..RIP (IRS donor for the crossfire)
HammerHead 150
Gs Moon buggy 150
Many other random parts buggys (still never have what im needing tho :/ )
Reply With Quote
  #31  
Old 12-04-2017, 06:52 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default

Thanks Beefking.....believe it or not those rings on the wheel are motorcycle brake rotors some dude gave to me. I had no idea what to do with them or what bike they would have fit. So I cut the center out and welded them the the wheel.
Reply With Quote
  #32  
Old 12-17-2017, 09:51 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default More pics

Trailing arms on.
Attached Images
File Type: jpg 1216171248.jpg (89.2 KB, 14 views)
File Type: jpg 1216171714.jpg (90.2 KB, 15 views)
File Type: jpg 1216171418.jpg (91.3 KB, 18 views)
File Type: jpg 1216171248a.jpg (89.4 KB, 16 views)
Reply With Quote
  #33  
Old 12-18-2017, 01:08 AM
BEEFKING69's Avatar
BEEFKING69 BEEFKING69 is offline
Contributor
 

Join Date: Jun 2015
Location: Blountstown, Fl
Posts: 364
Default

Looking good.
__________________
Buggy Dealer
Crossfire 250r IRS (400cc swap in progress)
Crossfire 250r (SYM 250)
HH250SS..RIP (IRS donor for the crossfire)
HammerHead 150
Gs Moon buggy 150
Many other random parts buggys (still never have what im needing tho :/ )
Reply With Quote
  #34  
Old 08-30-2019, 07:58 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Finally an update.

Its been a long while since ive dine any work to my buggy. Finally got it pulled out of the bushes and started back on the build. Pics will come soon.
Reply With Quote
  #35  
Old 08-30-2019, 08:17 AM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Pic

Pic of part of the drive axle. Using 1 7/8" pillow block bearings. Pressed bearing onto main axle. Took an old subaru wheel bearing and pressed it apart. Took the peice that the car wheel bolts to and cut it so all that was left was the splines. Pressed that into the other side of the pillow block bearing. Need to shorten the CV axles yet. Hopefully within the next month I will be able to test out the driveable.
Attached Images
File Type: jpg 20190830_090631.jpg (99.5 KB, 7 views)
Reply With Quote
  #36  
Old 09-04-2019, 02:09 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Pics. Changed drive axle idea

So went to the scrap yard yesterday to see if there was anything worth salvaging. Found a nice quad rolling chassis. Engine included. So I took in some scrap I had lying around and was able to trade the scrap for the quad. Cut the swing arm and desided to use the carrier bearing assembly for drive axle. Also lucked out and was able to use front spindles. Now I have front brakes as welll. I would call that a score.
Attached Images
File Type: jpg 20190904_143215.jpg (98.8 KB, 6 views)
Reply With Quote
  #37  
Old 09-05-2019, 05:35 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Pic of the right side axle.

I cut and shortened the axle. Half chevy cavalier and half subaru. That's what the CV axles were out of.
Attached Images
File Type: jpg 20190905_171003_HDR.jpg (97.9 KB, 2 views)
Reply With Quote
  #38  
Old 09-05-2019, 11:23 PM
x-bird's Avatar
x-bird x-bird is offline
Power User
 

Join Date: Oct 2011
Location: Penciltucky
Posts: 2,518
Default

My kind of ingenuity. Looking forward to watching the progress.
Reply With Quote
  #39  
Old 09-06-2019, 02:50 PM
Fabtastic1986 Fabtastic1986 is offline
Lite Contributor
 

Join Date: Sep 2015
Location: Herndon, PA
Posts: 39
Default Right rear shock mounted

I got the right rear shock mounted today.
Attached Images
File Type: jpg 20190906_141216_HDR.jpg (98.8 KB, 8 views)
Reply With Quote
Reply

Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 05:07 PM.


Powered by vBulletin® Version 3.8.3
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.